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Predictive Maintenance (PdM) Equipment and Testing Tools

Predictive Maintenance

 

                                                  Vibration monitoring can help you identify machines that are in need of maintenance before they break down Stay ahead of costly equipment break downs with IR Thermometers you can take non contact temperature readings quickly and safely to identify potential problemsStroboscopes allow you to visually inspect a machine without stopping it. The Stroboscope gives the appearance that the machine is in slow motion to make it easier to diagnose a problem.Tachometers can be used to gather RPM data of a machine while it is running to help diagnose potential problemsOscilloscopes can be used to collect many measurements that are very useful in Predictive MaintenanceMeters & Monitors used to collect data for predictive maintenance programs

 

What Can Predictive Maintenance Do For You?

  • Identify Machine Problems Before They Become Serious
  • Reduce Unplanned Equipment Downtime and Critical Failures
  • Provide Immediate Machine Condition Statuses
  • Reduce Scheduled Time Based Maintenance
  • Improve Maintenance Troubleshooting
  • Confirm Quality of Repairs
  • Improve Product Quality

 

A comprehensive predictive maintenance program consists of vibration monitoring, infrared thermography and visual inspection. MicroDAQ.com offers all the equipment you need to implement and maintain a successful predictive maintenance program. Analysis of these areas can reduce costly down time of machinery by scheduling maintenance only when it is needed. With the right tools you can predict when the machinery will require maintenance. 

Predictive Maintenance

Vibration Analysis – Vibration meters and loggers can identify a problem before the equipment fails by detecting misalignment or an imbalance of rotating machines. Defective bearings or loose parts are a few examples of problems that can cause an increase in vibration.

 

Infrared Thermography – IR Thermometers are used to safely get noncontact temperature readings of equipment to identify if the equipment is overheating

 

Visual Inspections – Stroboscopes and Tachometers are both helpful in this area. Stroboscopes allow slow motion or stop action visual inspection of rotating, linear or reciprocating objects. With the stroboscope you can visually inspect the parts of the machine for signs of wear or cracks without having to stop it. Tachometers are used to get RPM measurements. MicroDAQ.com offers both contact and noncontact tachometers.    

 


Predictive Maintenance Table
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  1. Extech SDL800 Vibration Meter and Data Logger

    SDL800

    $1,069.00

    Vibration Meter and Data Logger


    • Frequency Range of 10 Hz to 1kHz Complies with ISO 2954 Standards
    • Stores up to 20,000 Readings onto 2GB SD Card (320,000 on 16 GB SD Card)
    • Remote Vibration Sensor with Magnetic Adapter on 47.2" (1.2 Meter) Cable
    • Windows PC Software (Available for Download) for Real-time Monitoring and Analysis
    • LCD Display Shows Current Readings, Battery Status and Visual Alarm Indicators

    Includes Remote Vibration Sensor, Magnetic Mount, SD Card, (6) AA Batteries and Carrying Case

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  2. Extech 4 Channel Vibration Meter Data Logger

    VB500

    $3,899.00

    4-Channel Vibration Meter and Data Logger


    • Wide Frequency Range of 10 Hz to 1kHz Complies with ISO 2954 Standards
    • Stores up to 20,000 Readings onto 2GB SD Card (320,000 on 16 GB SD Card) for Analysis
    • Sampling Rate of 1 Second to 1 Hour When Data Logging
    • LCD Display Shows All 4 Readings Simultaneously, Battery and Logging Status
    • Remote Vibration Sensor with Magnetic Adapter on 39" (1.0 Meter) Cable

    Includes (4) Remote Vibration Sensors, Magnetic Mounts, (8) AA Batteries, 100-240 Volt Universal AC Adapter, SD Card and Hard Carrying Case

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  3. Extech 461880 Vibration Meter Laser Tachometer

    461880

    $1,049.00

    Vibration Meter and Laser/Contact Tachometer


    • Remote Vibration Sensor with Magnetic Adapter on 39" (1 Meter) Cable
    • Contact and Laser Tachometer Features Distance Detecting, Photo and Surface Speed
    • Frequency Range of 10 Hz to 1kHz Complies with ISO 2954 Standards
    • Stores up to 1,000 Readings with Recall Function Activated
    • LCD Display Shows Current Readings and Battery Status Indicator

    Includes Remote Vibration Sensor, Magnetic Mount, Wheels for Linear Surface Speed (RPM), Reflective Tape, (4) AA Batteries, PC Software with Cable and Carrying Case

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  4. Extech 407860 Heavy Duty Vibration Meter

    407860

    $919.00

    Heavy Duty Vibration Meter


    • Frequency Range of 10 Hz to 1kHz Complies with ISO 2954 Standards
    • RMS and Peak Value Measurement Modes with Basic Accuracy of ±(5% + 2 Digits)
    • Stores up to 500 Readings with Recall Function Activated
    • Remote Vibration Sensor with Magnetic Adapter on 39" (1 Meter) Cable
    • LCD Display Shows Current Readings and Battery Status Indicator

    Includes Remote Vibration Sensor, Magnetic Mount, 9 Volt Battery, Protective Rubber Holster with Stand and Hard Carrying Case. Software Available for Download.

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  5. Monarch Instrument 6125-010 PLT200 Digital Contact and Non-Contact Tachometer

    6125-010

    $215.00

    PLT200 Digital Contact and Non-Contact Tachometer


    • 32 Function Tachometer/Ratemeter, Totalizer/Counter and Timer (Stopwatch)
    • Accurate and Continuous Operation with "Locked-On" Mode and Tripod (Sold Separately) Mounted
    • Optical Range up to 200,000 RPM and Contact Range up to 20,000 RPM
    • External Inputs for Remote Contact Assembly (RCA) and Remote Sensors (Optional)
    • LCD Display Shows Last, Maximum and Minimum Readings and Operating Indicators

    Includes 12" Reflective Tape, (2) AA Batteries and NIST Certificate of Calibration.

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  6. Monarch Instrument PLS Pocket LED Stroboscope with Rechargeable Lithium Ion Battery

    6235-010

    $469.00

    Pocket LED Stroboscope


    • 0 to 300,000 FPM (Flashes per Minute) Flash Range with +/-0.005% Accuaracy
    • 3 Separate Modes of Operation: Internal, External and Charging
    • Adjust Flash Pulse Width Using Degree of Rotation or Pulse Duration Adjustments
    • Input and Output Jacks for External Triggering and Synchronization of Multiple Stroboscopes
    • Digital LCD Display with 4-Button Keypad for Field Control and Operation

    Includes Universal 115/230 Volts AC Recharger with Universal Wall Plugs, NIST Calibration Certificate and User Manual

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  7. Monarch Instrument Nova-Strobe DBX Stroboscope with Rechargeable Battery

    6204-012

    $559.00

    Nova-Strobe DBX Portable Stroboscope


    • 30 to 20,000 FPM (Flashes per Minute) Flash Range with +/-0.002% Accuracy
    • 3 Separate Modes of Operation: Internal, External and Charging
    • Adjust Flash Pulse Width Using Degree of Rotation or Pulse Duration Adjustments
    • Digital LCD Display with 6-Button Keypad for Field Control and Operation
    • Programmable Memory Stores and Recall up to 6 User Selectable Values

    Includes Universal 115/230 Volts AC Recharger with International Wall Plugs, NIST Calibration Certificate and User Manual

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  8. Reed Instruments SD-8205 Vibration Meter w/ SD Card Data Logging

    SD-8205

    $675.00

    Vibration Meter w/ SD Card Slot for Data Logging


    • Acceleration & Vibration Measurement with Frequency Range Meeting ISO 2954 Standards (10-200r/s)
    • Recorded Data Logs to SD Card with Easy Analysis Using Microsoft® Excel®
    • Backlight LCD Display Shows Current, Min and Max Readings and Battery Status
    • 1 Second to 1 Hour User-Selectable Sampling Rate
    • No Software Required, Data Logs to SD Card (Sold Separately)
    • Battery-Powered with Optional AC/DC Powered Adapter (#AP-9VA-110V) Available

    Includes Vibration Sensor with 1.2 Meter (3.93 ft) Cable, and Hard Carrying Case

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