Predictive Maintenance

Predictive Maintenance

 

                                                  Vibration monitoring can help you identify machines that are in need of maintenance before they break down   Stay ahead of costly equipment break downs with IR Thermometers you can take non contact temperature readings quickly and safely to identify potential problems Stroboscopes allow you to visually inspect a machine without stopping it. The Stroboscope gives the appearance that the machine is in slow motion to make it easier to diagnose a problem. Tachometers can be used to gather RPM data of a machine while it is running to help diagnose potential problems Oscilloscopes can be used to collect many measurements that are very useful in Predictive Maintenance Meters & Monitors used to collect data for predictive maintenance programs

 

What Can Predictive Maintenance Do For You?

  • Identify Machine Problems Before They Become Serious
  • Reduce Unplanned Equipment Downtime and Critical Failures
  • Provide Immediate Machine Condition Statuses
  • Reduce Scheduled Time Based Maintenance
  • Improve Maintenance Troubleshooting
  • Confirm Quality of Repairs
  • Improve Product Quality

 

A comprehensive predictive maintenance program consists of vibration monitoring, infrared thermography and visual inspection. MicroDAQ.com offers all the equipment you need to implement and maintain a successful predictive maintenance program. Analysis of these areas can reduce costly down time of machinery by scheduling maintenance only when it is needed. With the right tools you can predict when the machinery will require maintenance. 

Predictive Maintenance

Vibration Analysis – Vibration meters and loggers can identify a problem before the equipment fails by detecting misalignment or an imbalance of rotating machines. Defective bearings or loose parts are a few examples of problems that can cause an increase in vibration.

 

Infrared Thermography – IR Thermometers are used to safely get noncontact temperature readings of equipment to identify if the equipment is overheating

 

Visual Inspections – Stroboscopes and Tachometers are both helpful in this area. Stroboscopes allow slow motion or stop action visual inspection of rotating, linear or reciprocating objects. With the stroboscope you can visually inspect the parts of the machine for signs of wear or cracks without having to stop it. Tachometers are used to get RPM measurements. MicroDAQ.com offers both contact and noncontact tachometers.    


Predictive Maintenance Table

7 Items

Set Descending Direction
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  1. PLT200 Digital Contact and Non-Contact Tachometer
    6125-010
    • 32 Function Tachometer/Ratemeter, Totalizer/Counter and Timer (Stopwatch)
    • Accurate and Continuous Operation with "Locked-On" Mode and Tripod (Sold Separately) Mounted
    • Optical Range up to 200,000 RPM and Contact Range up to 20,000 RPM
    • External Inputs for Remote Contact Assembly (RCA) and Remote Sensors (Optional)
    • LCD Display Shows Last, Maximum and Minimum Readings and Operating Indicators

    Includes 12" Reflective Tape, (2) AA Batteries and NIST Certificate of Calibration.

  2. Pocket LED Stroboscope
    6235-010
    • 0 to 300,000 FPM (Flashes per Minute) Flash Range with +/-0.005% Accuaracy
    • 3 Separate Modes of Operation: Internal, External and Charging
    • Adjust Flash Pulse Width Using Degree of Rotation or Pulse Duration Adjustments
    • Input and Output Jacks for External Triggering and Synchronization of Multiple Stroboscopes
    • Digital LCD Display with 4-Button Keypad for Field Control and Operation

    Includes Universal 115/230 Volts AC Recharger with Universal Wall Plugs, NIST Calibration Certificate and User Manual

  3. Nova-Strobe DBX Portable Stroboscope
    6204-012
    • 30 to 20,000 FPM (Flashes per Minute) Flash Range with +/-0.002% Accuracy
    • 3 Separate Modes of Operation: Internal, External and Charging
    • Adjust Flash Pulse Width Using Degree of Rotation or Pulse Duration Adjustments
    • Digital LCD Display with 6-Button Keypad for Field Control and Operation
    • Programmable Memory Stores and Recall up to 6 User Selectable Values

    Includes Universal 115/230 Volts AC Recharger with International Wall Plugs, NIST Calibration Certificate and User Manual

  4. Vibration Meter w/ SD Card Slot for Data Logging
    R7000SD
    • Acceleration & Vibration Measurement with Frequency Range Meeting ISO 2954 Standards (10-200r/s)
    • Recorded Data Logs to SD Card with Easy Analysis Using Microsoft® Excel®
    • Backlight LCD Display Shows Current, Min and Max Readings and Battery Status
    • 1 Second to 1 Hour User-Selectable Sampling Rate
    • No Software Required, Data Logs to SD Card (Sold Separately)
    • Battery-Powered with Optional AC/DC Powered Adapter (#RSD-ADP-NA) Available

    Includes Vibration Sensor with 1.2 Meter (3.93 ft) Cable, and Hard Carrying Case

  5. Vibration Meter w/ SD Card Slot for Data Logging Kit
    R7000SD-KIT
    • Acceleration & Vibration Measurement with Frequency Range Meeting ISO 2954 Standards (10-200r/s)
    • Recorded Data Logs to SD Card with Easy Analysis Using Microsoft® Excel®
    • Backlight LCD Display Shows Current, Min and Max Readings and Battery Status
    • 1 Second to 1 Hour User-Selectable Sampling Rate
    • No Software Required, Data Logs to SD Card (Sold Separately)

    Kit includes Vibration Sensor with 1.2 Meter (3.93 ft) Cable, 16 GB SD Card, AC Power Adapter and Hard Carrying Case

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